Scaling New Heights with Scanclimber’s Mast Climbers
The demolition project in Berlin presented a unique and demanding challenge in its efforts to dismantle three 80-meter-high chimneys located atop a 100-meter-tall structure. Traditional methods of deconstruction proved impractical due to the absence of cranes and the complexities of transporting workers and equipment to such heights. Scanclimber’s Mast Climbing Work Platforms (MCWPs) delivered an effective and innovative solution to overcome these obstacles.
The Challenge
The project required the safe and efficient dismantling of three steel chimneys, each towering 80 meters above the building’s 100-meter starting height. The primary hurdles included,
- Accessing Heights
- Safely transporting personnel and cutting tools to heights of up to 178 meters.
- Crane Limitations
- Performing all dismantling tasks without the use of a crane.
- Material Handling
- Ensuring the controlled removal of chimney sections without dropping debris into the chimneys themselves.
Prior methods, involving cutting large sections within the chimney and using a crane for removal, were no longer viable. An alternative, efficient approach was essential.
The Solution
Scanclimber supplied a tailored combination of mast climbers to meet the project’s unique requirements:
- Twin SC8000
- Twin custom configured square mast climbing work platform used to transport personnel, tools, and materials to the required heights safely and efficiently.
The twin square mast climber configuration was designed to operate from +98 to +178 meters, offering unmatched stability and versatility for tasks at extreme heights. The ability to dismantle the mast sections independently further optimized the timeline and reduced reliance on additional equipment.
Key Benefits
The deployment of Scanclimber’s MCWPs resulted in numerous measurable benefits:
- Unmatched Accessibility
- Provided seamless access to all work areas, significantly simplifying the dismantling process.
- Enhanced Safety
- Created a secure environment for workers, eliminating risks associated with crane-based methods
- Efficient Material Handling
- Facilitated the transport of personnel and tools directly to the work site, saving time and effort.
- On Board Supply for Power Tools
- Workers conveniently connected power tools directly to the platform power sockets, reducing downtime and eliminating the need for long extension cables from the ground.
- Cost and Time Optimization
- The easy installation and dismantling of mast sections reduced overall project time and minimized operational costs.
Overcoming Challenges
The initial project concept involved using cranes to secure and remove dismantled sections. However, Scanclimber’s innovative approach of with a custom configured twin square platform eliminated the need for cranes altogether, streamlining operations while maintaining safety and precision.
Scanclimber’s adaptability ensured the project remained on track. The platforms’ reliability and robust design proved essential in navigating the complexities of the task.
Why Scanclimber?
Scanclimber’s proven track record and innovative platform design made it the ideal choice for this project. Key reasons for selection included:
- A creative solution involving a Twin MCWP with square configuration meeting the projects needs.
- Positive experiences from a previous project.
- Superior adaptability and efficiency in addressing complex construction challenges.
The Outcome
The dismantling of the chimneys progressed successfully, with an expected completion in 2025. Scanclimber’s MCWPs have not only enhanced efficiency and safety but also demonstrated the versatility required for highly specialized projects.
As projects continue to push the boundaries of engineering, Scanclimber’s innovative solutions remain indispensable in turning challenges into achievements.
